Case Study for a Dairy Major

Client: Dairy Major

Appliance / Equipment : Air Heating Equipment for Milk Product Plant

Problems:

Very low thermal efficiency

Soot and clinker formation on burner head

Fouling and periodic breakdown of equipments

Problem Studied (‘As is’ basis)

Evaluated the stack losses and its recent contribution to loss

System evaluated and performance checked off, installed indigenous burners and heating system for fuel study

Heat exchanger capacity evaluation

Solution

Suggested the adequate and efficient operation system for fuel oil heating with respect to available fuel oil.

Burner performance enhancing by replacement of energy efficient burner with additional control and safeties

Feasibility Study

Project cost estimate for performance enhancement and implementing suggested solutions

Suggested estimate of pay back period