Case Studies

Case Study for a Dairy Major

  1. Client: Dairy Major
  2. Appliance / Equipment : Air Heating Equipment for Milk Product Plant
  3. Problems
    • Very low thermal efficiency
    • Soot and clinker formation on burner head
    • Fouling and periodic breakdown of equipment
  4. Problem Studied (‘As is’ basis)
    • Evaluated the stack losses and its recent contribution to loss
    • System evaluated and performance checked off, installed indigenous burners and heating system for fuel study
    • Heat exchanger capacity evaluation
  5. Solution
    • Suggested the adequate and efficient operation system for fuel oil heating with respect to available fuel oil.
    • Burner performance enhancing by replacement of energy efficient burner with additional control and safeties
  6. Feasibility Study
    • Project cost estimate for performance enhancement and implementing suggested solutions
    • Suggested estimate of payback period

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